Place of Origin:
China
Markenname:
HD
Zertifizierung:
CE ISO
Model Number:
MG100
Product Description:
High-precision Five-axis Tool Grinding Machine MG100 5-axis Universal Tool and Cutter Grinder
This 5-axis tool grinding machine features high precision and strong performance. Equipped with an advanced CNC system, it enables 5-axis linkage for complex tool machining. With a stable bed and high-precision grinding wheel spindle, it suits production and regrinding of milling cutters, drills and various tools, offering efficiency and accuracy.
1,It can be equipped with advanced man-machine dialogue CNC system, bothG code programming, and tool software. The system is safe, stable.convenient and resistant to electromagnetic interference. The programtransmission between CNC and PC can be realized through Ethernetinterface and USB3.0, with the shortest processing preparation timeand one-click start-up, so that productivity can be greatly improved.
2,It is equipped with 3D simulation software to display the necessaryparameters of tool processing in the way of dialog box. After parameterinput, the tool simulation can display the 3D graphics of the tool and thegrinding steps of the machine tool.(Distinguish each grinding step withdifferent colors) Use the anti-collision function of the software to avoidthe collision phenomenon in the actual process. Select thecorresponding software module can process a variety of tools, throughthe probe, to realize the automatic cycle measurement of the workpieceand the tool wear compensation, which can produce tools and repairand sharpen tools.
3,Heavy design, high power, gantry type closed structure, good rigidity, highstrength, good stability.
4,Original imported screw, guide rail, A, C axis for DD motor high-precisionturntable, DD motor can achieve no-gap rotation, to ensure R Angleaccuracy,strong sensitivity, good stability,improve tool grindingaccuracy and processing efficiency.
5,The X/ Y axis is a linear motor, with a high-precision grating ruler, whichgreatly reduces component wear, has higher accuracy,fasterresponse, and higher processing efficiency.
6,According to user needs, precision six-axis mechanical arm or self-madebuilt-in loading and unloading device can be selected to realizeautomatic loading and unloading. Automatic refuelling and productprocessing can be carried out simultaneously through unmannedoperation, greatly improving the production efficiency of tool grindingmachine.
7,Double extension electric spindle, large torque, heavy grinding force. Thedouble-extension spindle can be equipped with 6-8 grinding wheels,which is suitable for the processing of non-standard tools and polishingtools.
8,Equipped with center and simple support for long tool production.
Areas of Application:
1,Processing materials: high speed steel, carbide and stainless steel, etc.
2,Reamer type: straight groove reamer, taper straight groove reamer, spiral reamer, taper spiral reamer.
3,Dril type: straiaht aroove drill, spiral aroove dril, straiaht aroove step drill, spiral aroove step dril
4,Miling cutter: flat head knife, taper flat head knife, round nose knite,tavernose knife, ball head knife, taper ballhead knife.
5,Various standard and non-standard tool processing. Five-axis linkage grinding in product parts.
Product Paramenters:
Model | Unit | MG300 | MG200 | MG100 |
X-axis travel | mm | 950 | 800 | 600 |
Y-axis travel | mm | 520 | 400 | 350 |
Z-axis travel | mm | 250 | 220 | 200 |
Stroke of Axis A | Continuous 360° | Continuous 360° | Continuous 360° | |
C-axis travel | ° | ±180° | ±180° | ±180° |
Positioning accuracy of the X/Y/Z axis | mm | 0.005 | 0.005 | 0.005 |
Repeat positioning accuracy of the XYZ axis | mm | 0.003 | 0.003 | 0.003 |
Positioning accuracy of the A/C axis | ±5Arc sec | ±5Arc sec | ±5Arc sec | |
Repeat positioning accuracy of the A/C axis | ±2Arc sec | ±2Arc sec | ±2Arc sec | |
Rated power of the spindle | kw | 24kw | 18kw | 10kw |
Spindle speed | rpm | 0-6000 | 0-6000 | 0-6000 |
Model of grinding wheel rod | HSK50E | HSK50E | HSK50E | |
Number of grinding wheels that can be installed | pcs | 6-8 | 6-8 | 6-8 |
Maximum grinding wheel diameter | mm | 150 | 150 | 150 |
Taper of the workpiece tool holder | BT50/W20/W25 | BT50/W20/W25 | BT50/W20/W25 | |
Maximum grinding length | mm |
Blade length :260, total length :300 |
Blade length :160, total length :200 |
Blade length :70, total length :100 |
Minimum workpiece handle diameter | mm | 3 | 3 | 3 |
Maximum workpiece handle diameter | mm | 32 | 20 | 12 |
Minimum workpiece cutting edge diameter | mm | 1 | 1 | 0.5 |
Maximum workpiece diameter | mm | 200 | 150 | 100 |
Working air pressure | Mpa | 0.6~0.8 | 0.6~0.8 | 0.6~0.8 |
Coolant flow rate | L/min | 85 | 85 | 85 |
Total power of the equipment | 35KW(three-phase AC380V) | 25KW(three-phase AC380V) | 20KW(three-phase AC380V) | |
Length * width * height | mm | 2500*2500*2500 | 2200*2500*2200 | 2100*2200*2400 |
Gross weight of the equipment | T | 6 | 5 | 4 |
Ensure you receive a high quality machine
1. Every parts need be inspected
2. Over 100 production process control
3. Over 200 inspection items
4. Sample processing of each machine
5. 72 hours trial run before delivery
FAQ:
Q1. Are you a trade company or manufacturing company?
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